Latest Breed Chickens Process – Raising Broiler Cages Method – Modern Poultry Processing Factory

Poultry farming is a commercial business that can help a person live a better life. Several practices have proved that the use of commercial battery cage systems is an effective way to increase egg production. In the layer battery cages, the laying hens can play better egg-laying performance, and the breakage rate of eggs is reduce to 0.3%. Poultry farming also yields more objective benefits.
The key technology of chick feeding
Brooding is the key to raising chickens. The quality of chicken feeding and management is a key link in the production of chickens. It not only affects the growth and survival rate of chickens, but also affects production performance and economic benefits. Therefore, it must be targeted at chickens. Take corresponding measures to improve the breeding and management of the chicks to improve the survival rate of the chicks and better improve the production performance of the chicks.
Eggs are first shipped using Jamesway’s SST egg transport system now for Chickens. The system was designed with two elements in mind: maximum efficiency and egg capacity.
The SST egg transport system can double the amount of eggs that a typical transport vehicle can deliver from the farm to the hatchery. The interlocking side rails of the plastic flats stack securely on special guides, moulded into Jamesway’s reusable plastic pallets.
Safe transport is further secured by Egg vacuum lifters that are placed between the pallets and the walls and between the two pallets down the length of the trailer. This system ensures there is less breakage and hairline cracks during transport.
Finally, the eggs are put into the chicken egg incubator SmartSetPro™ setter series.
The modern hatchery manager’s goal is to produce large numbers of uniform, robustday old chicks. SmartPro™ is the only system that meets this requirement, by uniquely combining four key features: modular incubator design, a new Vortex™-based airflow principle, AMF™ Adaptive Metabolic Feedback and the ESM™ Energy Saving Module.
With the lowest number of eggs per temperature regulated system in each section, SmartSetPro™ incubators allow for maximum uniformity and optimal climate conditions for each batch of eggs. The mechanical turning mechanism ensures a foolproof and reliable setter tray tuning system, without the need for pressurised air supply. Tray turning itself is inline with the airflow, which enables optimal ventilation conditions for each, individual setter tray.
Broiler chicken cage
Broiler cages are reared for meat production,mainly used for rearing broilers.And one day old broiler chicks can be directly put into the cages and raised to 45 days old, then the Broilers grows very faster and are ready for sale at 12 weeks.The cages are unnecessarily changed during their growing.
Broiler cages farming mode means that chickens are housed in wire-welded broiler battery cages. Farming broilers with broiler battery cages has become the most suitable method for broiler chicken farming. The use of broiler cages can save manpower, use area of chicken coops, and increase meat production rate of broilers.According to chicken species and ages, different types of broiler chicken cages are designed by Livi Machicnery, including broiler baby chick cages and broiler cages.
Poultry :: Chicken :: System Of Poultry RearingThe broilers are farmed in cages, and the broilers are placed in the cage in a reasonable amount, and the chicken droppings fall into the cage under the mesh. The broiler excrement is processed by a pollution-free way with our poultry manure removal machine. The broiler chicken group has a small range of activity, low energy consumption, and high stocking density, which facilitates the management of meat feeders.
At the same time, although the broiler chicken cage equipment has a large one-time investment, the broiler chicken farming equipment cost is similar to that of the flat chicken raising mode. Although the hard underside of broiler cages causes chicken breast cysts and leg problems, a soft plastic mesh at the bottom solves this problem. In summary, the advantages of broiler cage farming compared with traditional flat-raising methods are obvious.
Poultry :: Chicken :: System Of Poultry RearingStep 1: Arrival at the Processing Plant
Just as careful attention is paid to the welfare of chickens while being raised on the farm, the same is true for their short trip to the processing plant. This trip is typically less than 60 miles away, so the birds don’t travel long distances.
Step 2: Stunning chickens
Once chickens arrive at the processing plant, workers trained in humane handling carefully suspend them by their feet on a moving line. In a matter of seconds, the chickens become calm due to “rub bars,” which provide a comforting sensation on the chicken’s chest. This, combined with low lighting, is used to keep birds calm.
In modern poultry processing plants, every attempt is made so that chickens are processed quickly and painlessly. First, they are rendered unconscious and unaware of pain, prior to slaughter.
Step 3: Slaughter
Technology makes slaughter extremely quick to minimize discomfort. While making a single cut to the throat of an unconscious bird is largely effective, should the blade miss for any reason, trained workers stand by to quickly euthanize remaining birds. Proper maintenance of equipment and this back-up “human” system is key to a fast and humane slaughter process.
Chicken Fillet Production Line . Factory for the Production of Food from Meat.Modern Poultry Processing Plant.Conveyor Belt Food. Stock Image - Image of conveyor, minced: 233220089Step 4: “Evisceration”
After slaughter, birds enter a process where their feathers are removed. This is necessary in order to prepare the bird for processing. This begins by putting the chicken through a bath of hot water, which is designed to help loosen feathers. Feather removal is performed by a machine called a “picker,” which includes hundreds of little rubber “fingers” that rotate around to remove the feathers.
After feathers are removed, the birds are sent to an “eviscerating” line which removes internal organs and feet, also known as “paws.”
Every single part of the bird is used —for example, chicken feet are considered a delicacy in Asian countries, and feathers are rendered and used as protein in some animal feed.
Step 5: Cleaning and Chilling
After the organs are removed, the carcasses are then cleaned before being inspected. As an added measure to further reduce bacteria, water and an organic rinse may be applied to each bird. Any substance used for this purpose is closely regulated by both the USDA and Food and Drug Administration (FDA) and has been approved for use in food production.
Step 6: Inspection by the U.S. Department of Agriculture (USDA)
During the evisceration process, each bird is inspected by both a member of the processing plant and a USDA inspector. USDA inspectors visually evaluate every inch of each chicken to look for diseases, fecal matter or bruising.
Any birds flagged with issues are removed from the line, condemned, and the issue addressed. It’s important to remember that chickens today are the healthiest they’ve ever been – condemned parts are only a fraction of one percent of total production.
Technology 4.0 transforms poultry processing - Poultry WorldStep 7: Additional Testing
After chickens are chilled, microbiological tests to further ensure food safety are conducted on equipment and products at chicken plants by companies and by the USDA. This includes tests for microorganisms such as Salmonella.
Step 8: “Second Processing”
After properly tested and chilled, the carcass is typically cut and deboned to accommodate a variety of different products. Depending on the processing plant, these products may include the fresh or frozen chicken sold in stores, chicken used in restaurants or exported. This includes convenience products sold in “tray-packs” most commonly seen at your local grocery stores, such as drumsticks, thighs, leg quarters, wings, breasts and more.
Step 9: Packaging
packaged chicken
Once chicken is cut up into parts, it is packed in trays and wrapped. The wrapped product is then inspected again to ensure that it meets or exceeds both consumer and customer expectations.
De Heus launches start-up poultry processing business – Asian AgribizThank you for visiting our website! We hope you will find something of interest on our website. Watch the video in the below:

Video resource: zMachinery

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